Custom Packaging Manufacturer | MOQ 500 PCS
Lisa Wu · WhatsApp +86 158 8653 0985
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OEM & CUSTOMIZE · MOQ 500 PCS

Custom Retort Pouches for Ready Meal Packaging

High-performance retort pouches for ready-to-eat meals, soups, curry, and pre-cooked food requiring high-temperature sterilization.

BestPackFactory supplies this product for food processors, ready meal brands, military suppliers and enterprise packaging buyers. We support custom size, material structure (foil/clear), artwork, and retort temperature up to 135°C.

Business ModelB2B RFQ only, no retail checkout
MOQ500 PCS
CustomizationSize, material (Retort grade), logo, color, finish, easy-tear notch
Best ForReady meal brands, soup manufacturers, curry brands and MRE suppliers
ContactLisa Wu · lisa@colorprintingpackage.com · WhatsApp +86 158 8653 0985

FAQ

What is the maximum retort temperature?
Our standard retort pouches support 121°C. We also offer high-retort options for 131°C or 135°C sterilization.

Do you offer clear retort pouches?
Yes. We use specialty high-barrier clear films (like AlOx or SiOx coated PET) for clear retort pouches that are microwaveable.

Are they puncture resistant?
Yes. We include a Nylon (BOPA) layer to ensure high puncture resistance and durability during the retort process and transport.

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Custom Retort Pouches — Engineering Summary

Technical Specification

Custom Retort Pouches Technical Specification

The table below is written for industrial RFQ comparison. Final production specification is confirmed by retort chamber testing and shelf-life simulation.

Material structureR-CPP 70µm / AL 7µm / NY 15µm / PET 12µm; PET/NY/R-CPP for clear retort
Sterilization condition121°C / 131°C / 135°C retort sterilization for 30–60 minutes
Barrier targetOTR ≤ 0.5 cc/m²·day; WVTR ≤ 0.5 g/m²·day for foil retort pouches
Puncture resistance≥ 15 N for bone-in ready meal protection
Seal strength≥ 50 N / 15 mm (Using retort-grade high-temperature adhesive)
Typical capacity150g, 250g, 500g, 1kg ready meals; military MRE compatible
Bottom styleStand-up pouch (Doyen/K-seal) / Flat pouch (3-side seal)
Surface finishGlossy, Matte Retort Overprint Lacquer, hot foil optional
Printing registration tolerance±0.3 mm for multi-color gravure printing
Recommended testRetort chamber simulation + seal strength test post-retort + residual air test
MOQ500 PCS per custom size / artwork
Artwork fileAI / PDF / PSD accepted; vector logo required; 3 mm bleed
Color toleranceΔE ≤ 3.0 against approved digital proof
Dimension tolerance±2 mm for pouch size
Quality inspectionAQL 2.5 for major defects; 100% seal integrity check
RFQ data requiredSize, sterilization temperature/time, product weight, artwork, quantity, destination

RFQ Checklist for Factory Quotation

  1. Confirm retort sterilization temperature and duration.
  2. Send AI/PDF artwork with 3 mm bleed and tear notch position.
  3. Choose material (Foil vs Clear High-Barrier) and pouch style.
  4. Tell us destination country, quantity and delivery method.
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