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Technical Whitepaper · Food paper packaging

How to Choose Grease-Resistant Coating for Burger Boxes

A technical guide comparing PE coating, PLA coating and water-based grease barrier coating for burger boxes, fries boxes and takeaway food packaging.

Buyer Answer Snapshot

Coating selection matrix

CoatingTypical coat weightGrease targetUse case
PE coating18 gsmKit 8–12High-oil burgers and fried food
PLA coating20 gsmKit 6–10Compostability-driven projects
Water-based barrier6–10 gsmKit 6–12PFAS-free positioning and recyclable paper goals

Factory test checklist

Test itemTarget
Kit testKit 8+ for burger boxes
Cobb60≤35 g/m² for coated board target
Heat contact80°C / 30 min observation
Stacking test24 h with filled cartons

Related product pages

RFQ checklist

  1. Confirm target market and regulatory label requirements.
  2. Send size in mm, product weight, filling condition and shelf-life target.
  3. Confirm material structure, surface finish, barcode/QR position and quantity.
  4. Ask for sample approval before bulk production.
Factory Engineering Workflow

Real Factory Testing Process

  1. Run a paperboard incoming inspection before printing: verify GSM, coating side, surface dust and sheet flatness.
  2. Print a small pilot batch and leave the inside food-contact surface ink-free when direct food contact is expected.
  3. After die-cutting, test burger oil contact at room temperature and warm condition. Record staining, edge wicking and bottom panel softening.
  4. Pack filled samples into a master carton and run a 24-hour stacking observation to check whether grease weakens the bottom lock.

Common Buyer Mistakes

Buyer Decision Tree

  1. Choose PE coating when oil resistance and cost control are the main target.
  2. Choose PLA coating when compostable positioning is required and the buyer accepts higher cost.
  3. Choose water-based barrier coating when PFAS-free and recyclable-paper messaging is important.
  4. For fries and fried chicken, request a higher grease target than for dry bakery items.

RFQ Template for How to Choose Grease-Resistant Coating for Burger Boxes

Copy this template into your inquiry to receive a faster and more accurate factory quote:

Product:
Size:
Quantity:
Material structure / paper GSM:
Printing colors:
Surface finish:
Closure / valve / insert:
Barcode or QR code requirement:
Destination country:
Artwork file available: Yes / No
Target delivery time:

FAQ

What is the MOQ?

BestPackFactory standard custom packaging MOQ is 500 PCS. Exact MOQ can vary by material, printing process and structure.

Do I need a dieline before quotation?

A dieline is helpful, but not required. You can send product size, filling weight and reference packaging, and the engineering team can prepare a dieline for approval.

Can the specification be changed after sampling?

Yes. Material structure, thickness, zipper, coating and print finish can be adjusted after sample testing before bulk production.

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